RFQ - ENGINEERING - SHOP FLOOR

Reshaping the Future of Wire Harness Manufacturing

Harness Suite is pioneering the way the global wire harness industry integrates quoting, engineering, and manufacturing.

THE PROBLEM

You Already Won the Job. Now Build It Again From Scratch.

Most shops quote in one system and engineer in another. The data crosses that gap by hand, and everything downstream inherits the mistake.

Estimating in Spreadsheets

Every estimator prices differently. Margin depends on who picked up the RFQ, and nobody finds out until the job closes.

Re-Keying After the Win

The BOM gets rebuilt in engineering. The wire list gets typed again. Days of work you already did, done twice.

The Floor Builds the Wrong Rev

An ECO lands, the traveler doesn't. Scrap, rework, and a quality escape traced to a printout nobody pulled.

HOW IT WORKS

One Import. Four Destinations. Zero Re-Entry.

The same imported dataset flows to engineering and shop-floor planning on one side, and to quoting and the executive dashboard on the other.

Harness Suite workflow Imported data flows to engineering and shop-floor planning on one side, and to quoting and the executive dashboard on the other. Import Data Creo • Zuken • AutoCAD • PDF • CSV or manual entry Engineering Circuits • Operations • Specifications Step-by-step work instructions Quoting Labor • Materials • Current pricing Accurate costs and margins Shop-Floor Planning ERP work orders • QR tracking Production and time collection Executive Dashboard Wins • Losses • Problem parts Labor and component cost changes

80%

Faster quote turnaround

±1.5%

Margin accuracy vs. actuals

90%

Less manual BOM entry

100%

Revision traceability across ECOs

BENEFITS

Benefits and Features

From RFQ to the shop floor, with the controls your team and your customers actually need in between.

Automate Data Input, Ensure Accuracy Through the Entire Process

Import data from Creo, Zuken, AutoCAD, CSV, PDF, or manual entry. The same structured data supports quoting, engineering, and manufacturing, eliminating repeated entry and reducing inconsistencies.

Reduce Quote Time by 80%*

The Quoting Module automatically calculates material, labor, and manufacturing operation costs using your selected costing method: Standard Cost, Last Purchase Price, Contract Pricing, or Aggressive Costing.

Give Executives Control Over Margins and Profitability

The Executive Dashboard highlights low-margin and problem parts before they become larger issues. Leadership can take action from the dashboard and drill down to the issues.

Up to 90% Less Administrative Engineering Work*

The Engineering Module transforms detailed circuit information into defined operations, technical specifications, visual circuit documentation, and step-by-step shop-floor instructions.

Built for Global Wire Harness Operations

Harness Suite automatically handles language translation and currency conversion, helping manufacturers and OEMs collaborate seamlessly across regions, languages, and currencies.

Protect Controlled Data to Defense-Industry Standards

Harness Suite is built to ITAR and CMMC 2.0 requirements, role-based access, encryption, and full audit trails on every print, part, and price, so defense and aerospace programs never become a compliance liability.

*Based on customer-reported results; actual results may vary depending on implementation, process maturity and data quality.

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Harness Quoting

Price jobs from what they actually cost, not from a guess and a spreadsheet.

  • 80% faster turnaround
  • ±1.5% margin accuracy
  • Live supplier pricing
  • Same logic for every estimator
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Harness Engineering

Approved prints become build-ready documentation the floor can actually run on.

  • Imports Zuken E3, VeSys, KBS
  • Auto wire lists & cut tables
  • Multi-language work instructions
  • Full revision control
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Harness Production

Connect Planning, Production, and the Shop Floor

  • ERP work-order integration
  • Production batch creation
  • Digital work tickets
  • Shop-floor documentation

CASE STUDIES

Shops That Stopped Building the Job Twice.

U.S. Wire Harness Manufacturer

An 80-employee U.S. manufacturer cut quote turnaround from two to four weeks down to days by importing CSV, Creo, and Zuken data directly into one platform.

80 Employees · 1 Location

Global Wire Harness Manufacturer

A 1,000-employee manufacturer uncovered years of outdated labor and material pricing, then connected quoting directly to engineering.

1,000 Employees · 2 Countries

Global Multi-Country Manufacturer

A multinational manufacturer standardized engineering and costing across every region, giving leadership real margin visibility.

Thousands of Employees

See What Decades of Wire Harness Experience Built

Tell us how your shop quotes, engineers and builds today, and we will walk you through how Harness Suite moves that same work from quoting to engineering to production.